
Air in the brake system can make your brake
pedal feel spongy and vague. It takes only an hour or two to bleed the
system. The fluid should be flushed every two to three years.
Your elderly car has required little in the way of episodic repair, for
which you're glad. But at your last scheduled maintenance, the service
manager advised you that you would need to replace the brake pads, front
and rear, before too long. But deferring that expense for a while
wouldn't be a problem, he said.
And all was fine for a couple of months, until you noticed the brake
pedal dipping a little too close to the carpet while sitting at traffic
lights. Not a big problem. Replacing the pads yourself on a Saturday
morning should do the trick.
Except that now, despite the new pads all around, the brake pedal still
feels spongy and low. You need to bleed your brakes.
AIR COOLED
Here's what happened. The pads wore so thin that the
brake fluid level dropped too low in the master cylinder reservoir. An
air bubble or three got pumped into the lines. And because air is
compressible, you now have the equivalent of a very soft spring in the
solid column of brake fluid between your foot and the wheels. Bleeding
the brakes will flush that air out.
The job also involves replacing the old fluid with fresh, which is a
good thing. Why would the fluid need to be replaced? It becomes
contaminated with atmospheric dirt and abrasive metal wear particles
from moving parts in the master cylinder and calipers. It absorbs
moisture from the air, which can lower the boiling point of the fluid
enough to make it boil at the end of a long downhill grade. (And steam,
like air, is compressible.) High temperatures from those
high-energy-dissipation stops can degrade the alcohol-based fluid
itself. Eventually, your water-clear brake fluid starts to look more
like squid ink.
Antilock braking systems are even less tolerant of contaminated fluid
and air than non-ABS. The ABS hydraulic pump operates at several
thousand psi, forcing brake fluid through very small valves. This can
whip air and brake fluid into something like the foam on a latte, which
makes bleeding difficult. Those same valves and pump can easily be
damaged by tiny abrasive particles.
The good news: Air that has entered the ABS controller can be bled out.
Bad news: Some vehicles require the use of a hideously expensive
proprietary ABS scan tool to cycle the pump and valves to purge the last
of the air. But there's a simple solution to that: Never let any air
enter the system. You can flush a system with fresh fluid by using
nothing more than a wrench that fits the bleeder bolts -- and a helper
with a normal attention span.
LET IT BLEED
To properly bleed the brakes, start with a
couple of 8-ounce cans of fresh brake fluid. An unopened can has a long
shelf life. An opened can should be discarded within a few weeks. Get
the vehicle up in the air and remove all four wheels. Well, okay, you
might be able to do this with the wheels on if you can swing a wrench on
the bleeder valves.

Suck the old fluid and sediment out of the master cylinder reservoir
with a turkey baster or syringe.

Top off the reservoir with fresh fluid
regularly as you bleed the system. Don't let it get more than half
empty.
So, your next task is to make sure the bleeder valves can be loosened.
You'll need a box wrench that fits the bleeder bolt. A crescent wrench
or Vise-Grip probably will just round off the bolt's flats. A little
penetrating oil drizzled on the bolts the day before will help. So will
some judicious tapping with a hammer to break up any corrosion. Loosen
the bolts, but leave them closed.
If you can't turn the bleeders without breaking them off, you'll need to
replace the brake calipers or wheel cylinders. See the above notation
about penetrating oil and light hammer taps before applying enough
torque to break these minuscule, hollow bolts.
Sneak into the kitchen and appropriate the small turkey baster. Remove
the top to the master cylinder reservoir and suck out as much of the old
squid ink as you can. Clean any sediment out of the reservoir with a
clean, lint-free rag. Do not spill any brake fluid on any painted
surfaces -- it will remove the paint pretty much immediately.
Get a piece of clear plastic tubing (aquarium tubing is fine, and it's
cheap). Push one end of the tube over the brake bleeder bolt at the
right rear of the car. Put the other end of the tube into a small, clear
bottle with an inch or two of clean brake fluid in it. (This will keep
air from being sucked back into the brake cylinder or caliper.) Put a
piece of 1 x 4 lumber or some other spacer under the pedal to prevent
the pedal from traveling too far when line pressure is released. Top off
the master cylinder reservoir with fresh fluid and put the cover back on
the reservoir. Fluid will squirt out of an open reservoir every time the
pedal is released.
CUE THE HELPER
Your helper needs to be someone who can follow
instructions exactly. He or she won't get dirty hands so you don't need
to pull one of your pals away from the ballgame. A teenager in a white
dress will do fine. Have your helper sit in the driver's seat and await
your orders. Here's the drill: You say "down." He or she depresses the
brake pedal with about the same amount of force needed to keep the car
from rolling forward at a traffic light. Then your helper says "down"
and keeps the pressure on. When you hear the call, warn your helper that
the brake pedal is about to sink underfoot and to keep the pressure on
constantly. Then crack the bleeder bolt a quarter-turn.

A bleeder bolt can become difficult to remove. Use a proper-fitting
box wrench to keep from rounding it off.

Got ABS? You may need to use a scan tool during the bleeding process to
cycle the pump and valves.
Some of the old, contaminated fluid will trickle down the tubing into
your bottle. When the trickle stops, close the bleeder. Then you say
"up." Your helper says "up," and removes his or her foot from the pedal.
Repeat this process until fresh, clear fluid comes from the bleeder. Any
out-of-sequence moves can suck air into the caliper. Yes, the end of the
tubing is submerged in fluid, but air can travel past the threads on the
bleeder bolt into the caliper if there's ever any negative pressure in
the system while the bleeder is cracked.
Every half-dozen or so iterations, top off the reservoir with fresh
fluid. Do not allow the reservoir to get more than half empty -- air can
be sucked into the master cylinder unless the fluid level remains well
above the bottom of the reservoir that feeds the cylinder.
Once clean fluid is coming out of the brake, snug the bleeder bolt and
move your operation to the left rear wheel and start all over again.
Next repeat the process with the right front and finally with the left
front. Follow that with a few strokes of fresh fluid from all four,
again. Don't forget to keep the reservoir topped off.
AIR BREATHER
For an older vehicle without an antilock
braking system, this process will do a great job even if you have air in
the system, say, after replacing a caliper or master cylinder. For
advice on bleeding ABS, you'll need to consult your service manual.
There may be a bleeder bolt right on the ABS controller, or you may need
to beg, borrow or steal an ABS-capable scan tool.
http://www.popularmechanics.com/cars/how-to/maintenance/4213448
|